Engineering Solutions
Built for Industry
Six integrated disciplines delivered by engineers who understand the operational realities of heavy industry.
Six disciplines.
One integrated approach.
Most engineering firms hand off between specialisms. We don't. Align brings design, maintenance, reliability, asset management, consultancy and project delivery under one roof — so there are no gaps between disciplines, no lost context and no diluted responsibility.
Whether you need a single service or the full complement, every engagement is led by engineers with direct experience in your sector. That means faster mobilisation, sharper recommendations and outcomes you can measure.
Reliability
Engineering
"Your equipment is telling you something — are you listening?"
FMEA, RCM, RCA and Weibull life modelling to understand exactly why assets fail and when. We build the evidence base that turns reactive firefighting into controlled, predictable operations.
- FMEA & RCM — systematic failure mode identification
- Root cause analysis — find the mechanism, not just the symptom
- Weibull life modelling — quantify wear patterns and predict failure
- Monte Carlo simulation — validate operating limits with data
- Predictive modelling — condition-based maintenance from real data
- Asset reliability strategy — from analysis to implementation plan
- Full Systems Assessment — 10-step process from asset register to lifecycle upgrade
Maintenance Engineering
Planned, preventive and corrective maintenance strategies. CMMS integration and support to ensure your assets are maintained to the right standard at the right time — including large-scale maintenance project delivery.
Design Engineering
From concept through to detailed design. P&IDs, CAD, structural and process engineering delivered to the standard your operation demands.
Asset Management
Full lifecycle asset planning, risk assessment and compliance assurance. Keep your asset base performing and your obligations met.
HSEQ Coming Soon
Health, Safety, Environment and Quality services for industrial operations. Full compliance support across your asset lifecycle.
Project Delivery
End-to-end project management, commissioning, testing and structured handover. Delivered on scope, on time and with full documentation.
Understanding Failure
Through Data
The Weibull distribution is the foundation of reliability analysis. By fitting failure data to the right model, we identify whether assets are suffering early-life defects, random failures, or wear-out — and respond accordingly. Different failure modes demand different interventions. We find which applies to your assets.
Weibull reliability modelling is central to how Align Solutions identifies failure modes and maintenance strategy.
Where most organisations are.
Where we take you.
Most operations start reactive. The goal is predictive. We map the route and move you through it.
Fix it when it breaks. The default state of most industrial operations.
- High MTTR
- Unpredictable costs
- No failure data captured
- Maintenance driven by breakdown
Schedule maintenance before failure. Evidence-based intervals, not guesswork.
- Reduced unplanned downtime
- Better spares planning
- Known and budgeted OPEX
- Data collection begins
Maintenance happens when the data says so. Maximum uptime, minimum intervention.
- Condition-based decisions
- Failure predicted before it occurs
- No over-maintenance
- Full asset lifecycle visibility
Engineering outcomes
that last
We don't hand over a report and leave. Every engagement ends with practical, implemented change. These are the outcomes clients carry forward.
- Reduced unplanned downtime
- Predictive, condition-based maintenance
- Maintenance man-hours focused on critical tasks
- Informed decisions across asset lifecycle and cost
- Reduced over-maintenance and unnecessary intervention
- Right spare parts, in the right place, at the right time
- Positive cultural change toward data-driven operations
- Maintenance aligned with operational goals
A structured 10-step
reliability programme
Our Full Systems Assessment is the comprehensive entry point for organisations that need to understand their asset base and build a reliability programme from the ground up. Structured. Sequenced. Evidence-led.
Align Solutions has partnered with Reliatic to deliver a Digital Reliability Engineer. We combine deep reliability expertise with practical, usable software. We don't analyse your data and walk away — we leave you with tools you continue to use long after we're gone.
Ready to start
your project?
Tell us about your operation and we'll put the right engineers in front of you.